Why is LED production semi automation more popular than full automation?

Relying on the huge demographic dividend, China has become the world's largest LED manufacturing base. However, with the disappearance of the demographic dividend, China will continue to maintain this scale manufacturing advantage, it is necessary to upgrade the industry, from artificial manufacturing to intelligent manufacturing, production processes to achieve a high degree of automation.

Throughout the LED industry chain, it is not difficult to find the upper and middle reaches of the chip and the degree of automation is relatively high, while the lower reaches of the LED lamp assembly automation is relatively weak. Due to the increasing popularity of LED lighting, scale efficiency has become increasingly prominent, its labor costs are also increasing, many SMEs overwhelmed.

For a time, automatic production line has become the focus of attention of major manufacturers. In theory, full automation can significantly reduce labor costs, and become a large-scale life-saving straw. But in fact, because the cost of equipment investment, LED lighting technology is changing too fast, leading to automatic lighting market is always in a "small talk" embarrassing situation: active layout equipment enterprises, but lighting manufacturers introduced full of worries.

Automation or scale decompression

As a major manufacturer of LED lighting products, China's cost advantage and complete supply chain, accounting for 21% of the global market share. Among them, the scale of production is the winning weapon of the domestic LED lighting companies.

Large scale that requires a lot of labor. But with the price of LED lighting and diminished, artificial cost brings considerable burden to the enterprise net profit, and the whole market slump, resulting in corporate profits plummeted, the survival of a sharp rise in pressure.

On this basis, Linsen outrace, Yuan Hui photoelectric photoelectric LED lighting power companies have invested LED automatic production line, improve production efficiency fundamentally, a few seconds to produce high-quality LED products, bring more benefits for enterprises.

The industry believes that the automatic production line can not only effectively reduce personnel costs, ensure product quality, regulate the industry quality, increasing production capacity, can enhance the competitiveness of enterprises, and enhance the overall level of manufacturing industry.

Shenzhen lianshuo Automation Technology Co., Ltd. executive vice general manager Zhang Zhi said, with a LED lamp automatic production line as an example, only 3 operators. In the traditional LED lamp assembly process, there are various parts of the power supply assembly kit, welding and packaging 20 procedures, a total of 27 workers, labor cost savings of nearly 90%, and the yield reached more than 98%.

Now, in the case of LED lighting market competition is increasingly fierce, continue to use the traditional mode of production has been out of date, and the introduction of LED lighting automation production line, can effectively improve production efficiency. "For the photoelectric deputy general manager Jiao Genxiang said, the company launched the LED lamp 1.5K automation production line (ZWL-A1500) provides centralized feeding, automatic assembly, automatic aging, automatic detection, automatic coding, automatic packaging, as well as information integration and production capacity, to achieve 1500 meteors per hour capacity (with LED bulb for example, 100%) and can realize online detection and data quality traceability.

In addition, automated production equipment to replace manual, not only can reduce the impact of human factors and improve the product pass rate, to ensure product quality, enhance the competitiveness of products, but also can speed up the processing speed, improve accuracy and reliability, reach the warehouse area and effective use of space, to reduce the comprehensive cost.

Equipment companies active layout

Since last year, an intelligent equipment replacement of labor input machine substitutions boom is sweeping the Guangdong manufacturing industry developed areas, speed up the Pearl River Delta region "machine substitution" pace, but also promote the automation process of LED lighting industry.

According to the relevant data show that in 2014 Chinese LED lighting automation production accounted for less than 5%, automated production accounted for 2017 is expected to exceed 30%, equipment market scale will also be in 2014 less than 100 million yuan, 600 million yuan rose to 2017 or so.

In view of the huge market prospects, in the photoelectric, dazzle Shuo photoelectric, Han laser, and even the main technology and other domestic automation equipment companies have layout LED lighting automation production.

Hangzhou is at the beginning of the establishment of the standard testing equipment in laboratory started a few years after the company from light, packaging field series as a starting point with a machine, began to enter the field of production line automation equipment, and has become the industry's first entry into the production line from the detection equipment in the field of automation equipment manufacturers. At present, the most important business growth point for the photoelectric automation equipment is concentrated in the automatic production line of LED industry chain.

Hyun photoelectric also around the high reliability, high stability of the idea of the introduction of a series of automated equipment products. Zhao Yutao, chairman of the board, said the company has successfully launched the "one body two wings" strategy. In the future, the company will take the LED industry as the main body, focusing on two areas of automation and intelligent equipment.

In addition, even Shuo technology from the end of 2012 began to adjust the business ideas, from the packaging equipment into the field of automation, and now the main services LED lighting, photoelectric display and 3C three areas. Zhang Zhi said: by 2016, even the technology will be signed hundreds of leading enterprises, has now completed more than and 40. In the future, we will work together to promote the strategic partner of robotics billion market integration applications. "

However, the industry also said that although full automation is the future trend of development, but